Automatic Production Line For Industrial Products
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An automated production line is a form of production organization that implements a product process from an automated machine system. It is based on the further development of continuous pipelines. Its characteristics are: the processing object is automatically transferred from one machine tool to another, and the machine tool automatically processes, loads, inspects, etc.; the task of the worker is only to adjust, supervise and manage the automatic line, not to participate in direct operation; all The machines are operated in a uniform cycle and the production process is highly continuous.
Advantage
Products produced using automatic lines should have sufficient output; product design and processes should be advanced, stable, and reliable, and remain essentially unchanged over a longer period of time. The use of automatic lines in large batches and mass production can improve labor productivity, stabilize and improve product quality, improve working conditions, reduce production floor space, reduce production costs, shorten production cycle, ensure production balance, and have significant economic benefits.
The automatic production line is automatically operated or controlled in accordance with prescribed procedures or instructions without intervention. The goal is to be “stable, accurate and fast”. Automation technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medical, services and home. The use of automated production lines not only frees people from heavy manual labor, part of mental work, and harsh and dangerous work environments, but also expands human organ function, greatly enhances labor productivity, and enhances human ability to understand the world and transform the world.
Characteristics
The mechanical manufacturing industry has automatic lines such as casting, forging, stamping, heat treatment, welding, cutting and mechanical assembly, as well as integrated automatic lines including processes of different nature, such as blank manufacturing, processing, assembly, inspection and packaging.
The automatic cutting line is the fastest growing and most widely used in the machinery manufacturing industry. Mainly: automatic machine tool line for machining parts, shells, miscellaneous parts, etc.; automatic line composed of general-purpose, specialized or special automatic machine tools for processing parts such as shafts and coils; Automatic line; rotor automatic line for simple and small parts in machining process.
1. Determine the beat time first: no matter what kind of product, it is made in the right time that it must be completed.
2. Unit process: The handling, assembly, processing and material collection of unit parts are only for one product.
3. Pilot: A device that creates a tact time by visual inspection.
4.U-shaped production line: The equipment is arranged counterclockwise according to the engineering order, and one person is responsible for the exit and entrance.
5.AB control: Only when there is no product in the post-engineering project, and the former project has a product, the project is carried out.
6. Light: A device that communicates product irregularities in the production line process.
7. After the project is received: the products of the production line should meet the needs of the post-project.
SMC/BMC/FRP Molding Press Production Line
It is mainly used for the integral forming of thermosetting (FRP) plastics and thermoplastic products. Suitable for the forming of SMC, BMC, DMC, GMT and other bulks and sheets.
Eight sides guiding structure, enlarge guiding area, greatly improved incline load proof capacity.
Uniform distribution of multiple cylinders, design of Cross Beam Heightening, making the forming process more stable.
Hydraulic system is installed on the roof with maintenance platform, environmentally friendly, low noise and easy maintenance.
Shutting mold speed more than 500mm/s, multiple-stage slow speed pressure forming, reasonable reserved exhaust time.
With the function of high pressure slow opening mold, suitable for high products.
Quick response of system, numerical control system, the energy saving rate of oil pump can reach 40%-80%.
Microcomputer closed-loop heating control system, temperature control can reach ±2℃, mold heating energy saving more than 10%.
Optional accessories: waste gas purification system, mold change car, VPN remote after-sale service system, double closed loop servo system.
The manufacture of large parts, mainly for car bodywork, requires the use of various presses by means of which the different part-forming operations are carried out.
The line has a stamping press, either double action or single action, aided by a cushion and a number of subsequent presses, depending on the number of operations needed to manufacture the parts.
At present, the lines are totally automated, and the blank-loading operations, carried out by a blank destacker and transfer between presses, by either robots or other means, are no longer manual.
The pressure control accuracy of double closed-loop servo system can reach ±0.05 Mpa， and the position control accuracy can reach ±0.01 mm.
